Maintenance Engineer

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“Maintenance Engineer related Frequently Asked Questions by expert members with job experience as Maintenance Engineer. These questions and answers will help you strengthen your technical skills, prepare for the new job interview and quickly revise your concepts”



60 Maintenance Engineer Questions And Answers

21⟩ Tell us what Are The Key Objectives Of Total Productive Maintenance (tpm)?

Some of the key objectives of TPM are:

☛ Focus and improve people management to minimize the targeted losses.

☛ Develop the policy, strategy and early management activities to ensure easy maintenance of the equipment.

☛ Develop the autonomous maintenance system to empower the production operators to take care of the conditions and effectiveness of the equipment.

☛ Develop a planned maintenance of the machine and equipment.

☛ Provide training and education to the operators and maintenance personnel to upgrade their equipment-related knowledge and skills.

☛ Establish safety practices and also prevent adverse environmental effects.

☛ Reduce the wastage of organizational resources.

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22⟩ Please explain what Is The Role Of Maintenance In Maintaining?

The role of maintenance in maintaining asset value over time is getting more visible at the business level with the increase in its acquisition and maintenance costs.

various manufacturing systems are introduced along with their distinctive features that influence maintenance strategies and practices.

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23⟩ Tell us what Is Reliability Centered Maintenance?

Reliability Centered Maintenance (RCM) was initiated by the commercial aviation industry and then adopted by the U.S. military in the 1970s and then by the U.S. commercial nuclear power industry (in the 1980s) followed by other commercial industries and fields in the early 1990s.

RCM is defined by the technical standard SAE JA1011, as ‘‘an engineering framework that enables the definition of a complete maintenance regime. It regards maintenance as the means to maintain the functions a user may require of machinery in a defined operating context’’.

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24⟩ Tell us what Are The Responsibility Of Maintenance Management Includes?

The organizing responsibility of maintenance management includes:

☛ Job design

☛ Time standards

☛ Project management.

Job design involves defining for each major maintenance job, the work content, the method of maintenance the required skills and the needed tools.

Time standards are determined for major components of major maintenance jobs following the scientific approach. This helps in controlling maintenance tasks and efficient utilization of resources. It is also useful for planning and scheduling maintenance activities and forecasting workload.

Project management is used for optimizing and controlling major complex time consuming maintenance operations, such as shutdown maintenance projects for large plants. Critical Path Method (CPM) and Program Evaluation and Review (PERT) are common project management tools.

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27⟩ Do you know what is a Vernier Scale?

This is used to measure very small unit with greater accuracy. It consists of a primary scale and a vernier scale.Vernier scale slides on the primary scale.

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29⟩ Tell us what Are The Maintenance Concepts And Strategies?

Several maintenance concepts were developed in different parts of the world that are usually based on cultural and philosophical backgrounds. These trends encompass other strategies and technologies of maintenance. Some of these concepts are briefly introduced below:

☛ Total Productive Maintenance

☛ Reliability Centered Maintenance

☛ Maintenance Strategies

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31⟩ Please explain what Is Maintenance Management?

The main decisive factor for maximizing manufacturing asset value in terms productivity, reliability, cost, etc. is maintenance management, the body of the organization that is in charge of planning, implementing, controlling, and improving maintenance activities. Maintenance management is often considered as a centralized functional unit within the overall organizational structure in parallel with other functional units such as, production, Decentralized maintenance units is another common structure adopted by large organizations with multiple production units. The decision of adopting centralized or decentralized management structure is usually mad at the high management level taking into consideration, the size of the organization, the complexity of its operations, and the organization culture.

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32⟩ Tell us what Is Maintenance And Manufacturing?

Maintenance is one of the major activities in manufacturing as it highly influences production quality and quantity and directly affects production cost and customer satisfaction. As new manufacturing technologies emerge and global communication advances, new maintenance practices are developed to cope with these changes.

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33⟩ Tell me what Are The Types Of Manufacturing Systems?

The oldest type of manufacturing system is the custom manufacturing where a person or a machine makes a certain product tailored to a specific need. A shoemaker is an example of this system. Modern manufacturing have intermittent, continuous or flexible production systems.

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34⟩ Please explain what Is Total Productive Maintenance?

Total Productive Maintenance (TPM) is developed from the preventive maintenance methodology introduced from the USA and further developed and implemented in many Japanese companies since 1971. It is then spread throughout the world.

TPM is defined as a system of maintaining and improving the integrity of production and quality systems through the machines, equipment, processes and employees that add business value to the organization. Total Productive Maintenance (TPM) is a proactive and cost-effective approach to maximize equipment effectiveness using the principles of teamwork, empowerment, ‘zero breakdowns’ and ‘zero defects’.

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35⟩ Tell us what is software scope?

Software scope is a well-defined boundary, which encompasses all the activities that are done to develop and deliver the software product.

The software scope clearly defines all functionalities and artifacts to be delivered as a part of the software. The scope identifies what the product will do and what it will not do, what the end product will contain and what it will not contain.

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36⟩ Please explain what Are The Main Advantage Of Fms?

The main advantage of FMS is its high flexibility in managing manufacturing resources. The resulting gains are numerous including:

☛ Reduced manufacturing cost,

☛ Greater labor productivity,

☛ Greater machine efficiency,

☛ Improved quality,

☛ Increased system reliability,

☛ Shorter lead times.

However, FMS implementation requires a large initial capital and substantial preplanning. It also requires high skilled labor.

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38⟩ Explain me what Is Maintenance Scheduling?

Maintenance scheduling is the process of assigning resources for tasks to be accomplished at a certain time in a certain frequency. Scheduling of tasks should take into account production schedules, optimization of resources and reducing costs.

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40⟩ Explain me what is a Drawing?

It is a graphical representation of a real thing to define and specify the shape and size of a particular object by means of lines.

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